Custom Packaging Solutions

Custom Mailer Boxes That Turn Every Shipment Into a Brand Moment

Custom-printed mailer boxes engineered to protect your product and impress every customer who opens the box.

Custom sizes & printed inserts
Full-color CMYK printing
Kraft, corrugated & rigid
Ships worldwide
Custom mailer boxes with branded packaging by BoxYourBrands
Custom printed mailer box example by BoxYourBrands
Why Mailer Boxes

Built to Protect. Designed to Impress.

Packaging that protects your product and turns every unboxing into a memorable brand moment.

Free digital proof before production
Guided material & size selection
Brand-ready printing & finishing
Popular for:
EcommerceSubscription BoxesRetail ShippingBranded Gifting
At A Glance

Specifications

Every mailer box is built to your exact spec.

Size Range
Fully Custom

Literature mailers to large shippers.

Material Thickness
150–400 GSM

Cardstock, B/E-Flute or rigid board.

Turnaround
7–10 Days

Standard, after artwork approval.

Minimum Order
100 Units

Low MOQ — no large commitment.

Printing
Full CMYK

Offset & digital, Pantone matched.

Finishing
6+ Options

Matte, gloss, spot UV, foil & more.

Material Options

Materials

Choose the material that balances protection, sustainability, and presentation.

kraft

Kraft

Natural, recyclable & cost-effective.

Corrugated

Corrugated

Single or double-wall for extra durability.

Rigid Stock

Rigid Board

Premium, sturdy option for luxury retail.

SBS Paperboard

Cardstock (SBS)

Smooth, printable stock for sharp graphics.

Who We Serve

Industries We Package For

Mailer boxes built for the way your product ships.

Ecommerce & DTC

Branded shipping boxes for online fulfillment.

Subscription Boxes

Recurring, easy-open mailers for repeat unboxing.

Beauty & Cosmetics

Protective, presentation-ready cosmetic packaging.

Apparel & Fashion

Lightweight mailers sized for clothing.

Food & Beverage

Food-safe packaging for shelf-stable products.

Electronics

Structured protection for small electronics.

Our Process

From Idea to Delivery

A guided process from first message to delivered box.

STEP 01
Share Your Requirements

Tell us your product & goals.

STEP 02
Design & Mockup Approval

Approve a free digital mockup.

STEP 03
Production

We print & assemble to spec.

STEP 04
Quality Inspection

Every batch checked before shipping.

STEP 05
Worldwide Delivery

Delivered on schedule, anywhere.

Built On Trust

Quality Assurance

Every order goes through the same disciplined quality process before it ships.

Pre-Production Approval

Nothing goes to print until you approve the mockup.

100% Approved Before Print

Multi-Point Inspection

Every batch is checked for print accuracy & structural integrity.

Every Batch Inspected

Color & Print Matching

Consistent CMYK/Pantone matching, order after order.

Pantone-Matched Accuracy

Careful Handling

Packed & palletized to arrive damage-free.

Reinforced For Transit
Made For Your Product

Packaging Styles & Customization

Fully customizable in size, style & finish.

Literature Mailers

Slim mailers for booklets & printed materials.

Shipper Mailer Boxes

Sturdy, tuck-top boxes for safe shipping.

Subscription Mailers

Branded, easy-open boxes for repeat unboxing.

Apparel & Retail Mailers

Sized for clothing, accessories & retail goods.

Presentation Matters

Printing & Finishing

Bold printing, refined tactile finishes.

CMYK Printing

CMYK Printing

Full-color printing for vibrant, accurate branding.

Inside & Outside Printing

Inside & Outside Printing

Interior & exterior surfaces for full impact.

Full Coverage

Full Coverage

Edge-to-edge coverage for a bold statement.

Matte

Matte Finish

A soft, elegant finish for refined unboxing.

Gloss

Gloss Finish

A vibrant glossy finish that makes colors pop.

Embossing

Embossing

Raised textures add a tactile, premium touch.

The BoxYourBrands Difference

Why Brands Trust Us

Customization

Tailored sizes, styles, and finishes for your product.

Premium Materials

Kraft, corrugated, rigid & cardstock, sourced for quality.

Quality Control

Multi-point inspection on every production run.

Global Shipping

Delivering to the USA, Canada, UK & Australia.

Expert Support

A dedicated packaging specialist for every account.

Brand-Focused Packaging

Every box is designed to make your brand memorable.

Free Design Mockups
7–10 Day Turnaround
Low MOQs from 100 Units
Worldwide Shipping
Get Started

Request a Custom Quote

Tell us about your packaging needs — most quotes are returned within 1 business day, with a free digital mockup included.

Free design mockups, no obligation
1 business day response time
Low MOQs from just 100 units
Dedicated packaging specialist
Common Questions

Frequently Asked Questions

Straight answers about ordering custom mailer boxes — from MOQs to turnaround time.

What is the minimum order quantity (MOQ) for custom mailer boxes?

Our standard MOQ starts at just 100 units — accessible for small businesses and large-scale orders alike.

How long does production and shipping take?

Standard turnaround is 7–10 business days after artwork approval. Rush production is available on request.

Can I get a free mockup before I order custom printed mailer boxes?

Yes — every quote includes a free digital mockup, with 3D previews available on request.

Do you offer eco-friendly branded mailer boxes?

Yes. Our kraft & corrugated boxes are recyclable, with FSC-certified material available.

What artwork file format do you need?

AI, EPS, PDF, or high-resolution PNG. No print-ready artwork? Our design team can help.

Do you ship custom shipping boxes internationally?

Yes — we ship worldwide to the USA, Canada, UK & Australia, with more regions on request.

Explore More

More Ecommerce Packaging Boxes

Custom mailer boxes are just the start — explore our full packaging range.

Rigid gift box packaging example by BoxYourBrands

Rigid Boxes

Sturdy, premium packaging for high-end retail & gifting.

Custom retail box packaging example by BoxYourBrands

Retail Boxes

Shelf-ready boxes designed to stand out at point of sale.

Custom cosmetic packaging box example by BoxYourBrands

Cosmetic Packaging

Protective, presentation-ready packaging for beauty brands.

Custom food packaging box example by BoxYourBrands

Food Packaging

Food-safe custom packaging for shelf-stable products.

Get Started Today

Ready to Create Packaging Your Customers Remember?

Get a free custom quote and a no-obligation mockup for your custom mailer boxes today.

Free Design Mockups·No-Obligation Quote·1 Business Day Response